Abrasion Resistant Steel Plates Supplier



JFE Steel Corporation began production and sales of abrasion-resistant steel plates in 1955, before any other company. Since that time, JFE’s abrasion-resistant steel plates EVERHARD series have been widely used in key components of construction, mining, and agricultural machinery, as well as other critical applications.

JFE Steel has succeeded in developing super abrasion-resistant steel plate EVERHARD-SP with higher abrasion-resistance than that of the Brinell hardness 500 grade. In addition, JFE Steel has developed EVERHARD-C400LE, EVERHARD-C450LE and EVERHARD-C500LE, which are produced by the leading-edge manufacturing process and guarantees low temperature toughness at −40°C (−40°F). All these products have earned an outstandingreputation with customers. This catalog introduces JFE Steel’s line-up of abrasion-resistant steel plates EVERHARD™. We appreciate your long time patronage, and we look forward to continuing to serve you in the future.

Special Features of EVERHARD


A wide variety of available grades
EVERHARD is available in 5 grades of the Standard Series and 3 grades of the High Toughness Series, which guarantees low temperature toughness of −40°C (−40°F) and also considers internal hardness. With the addition of the super abrasion-resistant grade EVERHARD-SP to these two series, the EVERHARD product line includes a total of 9 grades.


The target value (average value) of Brinell surface hardness is used in the numerical figures in the grade names so that customers can easily understand the properties of each grade. By specifying narrow ranges of Brinell hardness, consideration is given to reducing variations in formability in customers’ manufacturing processes.

Standard Series
In the Standard Series, priority is placed on the hardness of the steel with minimum addition of alloying elements to the chemical composition. The lineup now includes two new products; EVERHARD-C340, which focuses on formability in heavy-gauge products with thicknesses exceeding 100 mm, and EVERHARD-C550, which is designed especially for abrasion resistance in simpleshaped parts such as liners.

High Toughness Series
By applying a leading-edge manufacturing process, JFE Steel succeeded in developing an abrasion-resistant steel that guarantees low temperature toughness at −40°C (−40°F) in the product line up to Brinell 500 grade. These are the optimum products for applications where higher toughness or internal hardness is required, particularly for use in cold environment or in the cases with heavy impacts, etc. These materials can be used with confidence, as they also provide high weld cracking resistance performance.

Super Abrasion-Resistant Steel Plates (EVERHARD-SP)
Longer life of abrasion-resistant steel plates is constantly demanded by customers from the viewpoint of reducing running costs. However, it had been difficult to manufacture steel materials with abrasion resistance exceeding Brinell hardness 500 grade by conventional technologies due to problems with weldability and formability. EVERHARDSP, developed by JFE Steel, provides higher abrasion resistance than that of the Brinell hardness 500 grade without sacrificing weldability and formability.

Superb quality
JFE’s abrasion-resistant steel plates are produced at the company’s state-of-the-art steel works with the most advanced heat treatment technologies, based on long years of experience, under high level quality control. EVERHARD certainly provides not only excellent abrasion resistance, but also outstanding quality of weldability and formability.

 

Abrasive plate

We would like to take an opportunity to introduce our self as a Service Centre for Steel Plates, where we have joined hands with M/s Metal One Corporation, Japan as a channel partner, to locally stock and supply specialty steel plates like Abrasion Resistant steel plates, High Strength Steel Plates and Boiler/Pressure vessel grade steelplates. We are also a recognized stock and supply Channel to M/s JFE Steel Corporation, Japan.

We would like to introduce JFE’s Everhard brand Abrasion/Wear Resistant Plate. We are importing these plates from Japan and from any other overseas suppliers. We can offer you above imported materials, by locally Stock and Sales basis for small volume up to 100MT, and for bigger volume, we would introduce Metal One Corporation for direct import. We can also cut, bend and roll these plates as per the size / profiles (drawings) given by you at our well-equipped facility.

Everhard Brand is quite popular with various OEM across the world and is regularly used at following Customers like Komatsu India, Kobelco Construction Equipments, Hitachi Construction, JCB, Escorts and others.

Available Grades :

  • Everhard 400Plate
  • Everhard 500 Plate
  • Everhard 600 Plate
  • Wear Resistance plate
  • High tensile steel plate

Specifications

Type Steel Plates
Grade High-grade
Color Brown
MOQ As Per Client Requirement


Specifications of EVERHARD

EVERHARD is manufactured for non-structural application in which chemical composition of crude steel, Brinell hardness at the plate surface and toughness are specified and guaranteed. Tensile strength and elongation which are required for structural application are not specified and guaranteed. In case of any request for the tensile strength and/or elongation as reference, please refer to JFE Steel Technical Bulletins.

 

Chemical composition

Type Brand name Available
thickness
(mm)
Chemical composition (%)*
Heat treatment C Si Mn P S Cr Mo V Ti B Ceq**
Standard series EVERHARD-C340 38 – 160 treatment 0.20
Max.
0.55
Max.
1.60
Max.
0.030
Max
0.030
Max
1.50
Max.
0.50
Max.
0.10
Max.
0.020
Max.
0.004
Max.
-
EVERHARD-C400 6(5) – 50.8 Controlled
heat
Treatment
0.20
Max.
0.40
Max.
- -
50.9 – 101.6 1.20
Max.
0.50
Max.
EVERHARD-C450 6(5) – 50.8 0.25
Max.
0.80
Max.
- -
50.9 – 101.6 1.50
Max.
0.50
Max.
EVERHARD-C500 6(5) – 50.8 0.30
Max.
0.80
Max.
- -
50.9 – 101.6 1.50
Max.
0.50
Max.
EVERHARD-C550 6 – 32 0.35
Max
0.80
Max.
- -
  EVERHARD-C400LE 6(5) – 19 Controlled
heat
Treatment
0.17
Max.
0.55
Max.
1.60
Max.
0.020
Max.
0.010
Max.
0.40
Max.
0.35
Max.
- 0.020
Max.
0.004
Max.
0.40
Max.
  19.1 – 32 0.40
Max.
0.35
Max.
0.43
Max.
High Toughness series 32.1 – 60 1.20
Max.
0.50
Max.
0.58
Max.
EVERHARD-C450LE 6(5) – 19 0.23
Max.
0.80
Max.
0.35
Max.
- 0.50
Max.
19.1 – 32 0.80
max.
0.35
Max.
0.53
Max.
32.1 – 50.8 1.20
Max.
0.50
Max.
0.65
Max.
EVERHARD-C500LE 6(5) – 19 0.29
Max.
0.80
Max.
0.35
Max.
- 0.55
Max.
19.1 – 32 0.80
Max.
0.58
Max.
32.1 – 50.8 1.20
Max.
0.50
Max.
0.70
Max.
Super grade EVERHARD-SP 6 – 65 Controlled
heat
Treatment
0.35
Max.
0.55
Max.
1.60
Max.
0.030
Max.
0.030
Max.
0.50 –
1.50
Contains other alloying elements

 

( ) Please inquire for thicknesses shown in parentheses.


* Elements not shown in the table may be added when necessary. The chemical compositions shown here are based on molten steel analysis.


** Carbon equivalent Ceq = C+Mn/6+(Cu+Ni)/15+(Cr+Mo+V)/5 


Mechanical properties

Type Brand name Thickness
(mm)
Brinell hardness
[guaranteed]
(29.42 kN) Average
of 5 points
Charpy impact properties (2mmV) Ceq (%)* [guaranteed]
Test temperature (C°) Charpy absorbed
energy (J)
[guaranteed]
Standard series EVERHARD-C340 38 – 160 340±30 - - -
EVERHARD-C400 6(5) – 101.6 400±30
EVERHARD-C450 6(5) – 101.6 450±25
EVERHARD-C500 6(5) – 101.6 500±40
EVERHARD-C550 6 – 32 550±40
High Toughness series EVERHARD-C400LE 6(5) – 11.9 400±30 - - ≤0.40 (5≤t≤19)
≤0.43 (19<t≤32)
≤0.58 (32<t≤60)
12 – 60 −40 ≥27
EVERHARD-C450LE 6(5) – 11.9 450±25 - - ≤0.50 (5≤t≤19)
≤0.53 (19<t≤32)
≤0.65 (32<t≤50.8)
12 – 50.8 −40 ≥27
EVERHARD-C500LE 6(5) – 11.9 500±40 - - ≤0.55 (5≤t≤19)
≤0.58 (19<t≤32)
≤0.70 (32<t≤50.8)
2 – 32 −40 ≥27
32.1 – 50.8
Super
Grade
EVERHARD-SP 6 – 65 401min. - - -

 

( ) Please inquire for thicknesses shown in parentheses.

 

* Carbon equivalent Ceq = C+Mn/6+(Cu+Ni)/15+(Cr+Mo+V)/5 


Appearance, shape, dimensions, mass and tolerances

In accordance with JIS G3193.

 

Typical Mechanical Properties of EVERHARD

 

Brand name Thickness
(mm)
Mechanical properties
Tensile test Bending test Charpy impact test Hardness
Test
Test
Specimen
Testing
Direction
Yield
strength
N/mm2
Tensile
strength
N/mm2
Elongation
%
Test
Specimen
Testing
Direction
Bend
radius =
thickness
×3
Testing
Direction
Absorbed
energy vE
Average J
Brinell
hardness
(29.42kN)
Average of
5 points
EVERHARD-C400 19 JIS-5 T 1083 1246 21 JIS-1 L Good L 0°C
52
404
EVERHARD-C400LE 19 JIS-5 T 1058 1308 23 JIS-1 L Good L −40°C
61
411
EVERHARD-C400LE 60 JIS-4 T 971 1096 21 JIS-1 L Good L −40°C
189
416
EVERHARD-C450 19 JIS-5 T 1163 1316 20 JIS-1 L Good L 0°C
48
453
EVERHARD-C450LE 20 JIS-5 T 1121 1442 19.6 JIS-1 L Good L −40°C
45
450
EVERHARD-C450LE 32 JIS-5 T 1106 1402 24 JIS-1 L Good L −40°C
33
447
EVERHARD-C450LE 50 JIS-4 T 1008 1290 15 JIS-1 L Good L −40°C
39
469
EVERHARD-C500 19 JIS-5 T 1297 1449 17.7 JIS-1 L Good - - 508
EVERHARD-C500LE 20 JIS-5 T 1203 1681 17 JIS-1 L Good L −40°C
42
502
EVERHARD-SP 35 JIS-5 T 1104 1352 10.7 JIS-1 L Good - - 455
EVERHARD-360A 19 JIS-5 T 1147 1203 23.9 JIS-1 L Good L 0°C
156
388
EVERHARD-500A 20 JIS-5 T 1321 1516 22.9 JIS-1 L Good L 0°C
65
542

 

Direction:

  • T (Transverse)
  • L (Longitudinal)

 


Maximum Available Sizes

Product length: m 

Thickness / Width 1501
–1800
1801
–2000
2001
–2200
2201
–2400
2401
–2600
2601
–2800
2801
–3000
3001
–3200
3201
–3400
3401
–3600
3601
–3800
3801
–4000
4001
–4200
4201
–4400
4401
–4600
4601
–4800
4801
–5000
5001
–5200
5201
–5300
6.0 – 6.9 18 16 14 12 12 10 - - - - - - - - - - - - -
7.0 – 7.9 18 16 14 12 12 10 - - - - - - - - - - - - -
8.0 – 8.9 18 16 14 12 12 10 - - - - - - - - - - - - -
9.0 – 9.9 18 16 14 12 12 10 - - - - - - - - - - - - -
10.0 – 11.9 22 20 18 16 14 14 12 - - - - - - - - - - - -
12.0 – 12.9 22 20 18 16 14 14 12 - - - - - - - - - - - -
13.0 – 13.9 22 20 18 16 14 14 12 - - - - - - - - - - - -
14.0 – 22.0 22 20 18 16 14 14 12 - - - - - - - - - - - -
22.1 – 24.0 24 22 22 20 18 18 14 12 - - - - - - - - - - -
24.1 – 26.0 25 24 22 22 20 20 18 14 12 - - - - - - - - - -
26.1 – 28.0 25 25 24 24 22 22 20 18 16 14 12 - - - - - - - -
28.1 – 30.0 25 25 25 25 25 25 22 20 20 18 18 16 16 - - - - - -
30.1 – 35.0 25 25 25 25 25 25 24 22 22 22 20 20 20 18 18 18 - - -
35.1 – 40.0 25 25 25 25 25 25 25 24 22 22 22 20 20 20 19 18 - - -
40.1 – 45.0 25 25 25 25 25 25 25 25 24 23 22 20 19 19 18 17 16 16 -
45.1 – 50.8 25 25 25 25 25 25 25 23 22 20 20 18 17 17 16 15 15 14 -
50.9 – 60.0 25 23 21 24 24 22 20 19 18 17 17 15 14 14 13 12 12 11 -
60.1 – 70.0 22 19 18 20 20 19 17 16 15 14 14 13 12 12 11 10 10 10 -
70.1 – 80.0 19 17 16 18 18 16 15 14 13 13 13 11 11 10 10 9.3 9.3 8.9 -
80.1 – 90.0 17 15 14 16 16 14 13 13 12 11 11 10 9.8 9.4 8.9 8.2 8.2 7.9 -
90.1 – 101.6 15 13 12 14 14 13 12 11 10 10 10 9.3 8.8 8.4 8 7.4 7.4 7.1 -

 

Please inquire for maximum product width 


Typical Applications

Industry Applications
Construction and
Automotive Industries
  • Bulldozer shovels and buckets
  • Slush plates for bulldozers
  • Exterior linings of bulldozer buckets
  • Trailer beds
  • Vessels for dump and cargo trucks
  • Dredger buckets
Cement and Mining
  • Lining material for ready-mixed concrete turbine mixer
  • Paddle for above
  • Conveyor chute for concrete mixing plant
  • Pug mill for soil cement
  • Conveyor pipe for solids (pneumatic pipelines for coal mines)
Chemical Industry
  • Agitators for asphalt plants and finishers
  • Sand conveyor pipe for sand cracking in naphtha cracking plants
  • Sulfide mineral bucket elevators
Steel and Gas
  • BF top swivel chute
  • BF stationary chute, liner, upper hopper liner, gate liner
  • BF gas washing venturi scrubber, and septum valve
  • Screens for ores, and switching damper
  • Bypass chute for ore conveyors
  • Chute for ore conveyors
  • Tripper chute for ore conveyors
  • Tripper chute for coke conveyors
  • Coke conveyor chute, and stacker chute
  • Lining for rotary mixers
  • Drop chute receiver for blending conveyor in sintering plants
  • Liner for vibro-feeders in sintering plants
  • Raw material and sole roll feeders
Others
  • Earth drills
  • Shear liners

Storage

EVERHARD plates should be stored so as to avoid bending and twisting. Use waterproof sheets to prevent rust and pitting due to corrosion, which can cause cracking. When using a waterproof sheet, ventilate occasionally to reduce humidity under the sheet.


Storage

Primer Treatment of EVERHARD

JFE Steel also provides the EVERHARD with primer (paint) treatment upon request. As a shop primer, JFE normally uses SD ZINC 1000HA (S) manufactured by ALESCO (Kansai Paint Co., Ltd.). This primer consists of modified alkyl silicate binder and zinc (Zn) powder with improved performance. It displays excellent cutting properties and weldability, and also minimizes generation of pitting and blowholes during CO2 gas shielded arc welding. In order to provide this performance, the thickness of the primer layer is strictly controlled within the optimum range.


Primer Treatment of EVERHARD

Comparison of conventional EVERHARD series and EVERHARD C series

The following table shows a comparison of conventional EVERHARD series, including the Alloy Series which has been widely used for many years, and the EVERHARD C series.

Type Conventional standards
(will continue to be available for ordering in future)
EVERHARD C Series
Standard series Brand name Thickness
(mm)
Brinell hardness
[guarantee]
(29.42kN) Average
of 5 points
Brand name Thickness
(mm)
Brinell hardness
[guarantee]
(29.42kN) Average
of 5 points
- - - EVERHARD-C340 38 – 160 340±30
EVERHARD-360 6(5) – 50.8 361min. EVERHARD-C400 6(5) – 101.6 400±30
EVERHARD-360A 6(5) – 50.8
EVERHARD-400 6(5) – 50.8 401min. EVERHARD-C450 6(5) – 101.6 450±25
EVERHARD-500 6(5) – 50.8 477min EVERHARD-C500 6(5) – 101.6 500±40
EVERHARD-500A 6 – 101.6
- - - EVERHARD-C550 6 – 32 550±40
High Toughness series EVERHARD-360LE 6(5) – 60 400−
+40
39
EVERHARD-C400LE 6(5) – 60 400±30
EVERHARD-400LE 6(5) – 50.8 450±40 EVERHARD-C450LE 6(5) – 50.8 450±25
EVERHARD-500LE 6(5) – 32 500−
+56
23
EVERHARD-C500LE 6(5) – 50.8 500±40

 

( ) Please inquire for thicknesses in parentheses